Toyota PAB4-Toyota RAV4
1. Operation of the car
2. Maintenance
3. Engines
4. Cooling systems and conditioning
5. Fuel system and system of production of the fulfilled gases
6. System of ignition
7. The control system and decrease in toxicity of the fulfilled gases
8. Coupling
9. Transmission
   General information
   Specifications
   Repair of the transmission
   The repair and adjusting work performed on cars with the mechanical transmission
   The repair and adjusting work performed on cars with the automatic transmission
      Diagnostics of the automatic transmission
      Replacement of sealing cuffs
      Check, adjustment and replacement of a cable of management of a butterfly valve
      Replacement and adjustment of a cable of the selector
      Replacement and adjustment of the switch of blocking of a starter (PNP)
      Check of system of blocking of the lever of the selector and lock of ignition
      Removal and installation of the automatic transmission on models with one leading bridge
      Removal and installation of the automatic transmission on all-wheel drive models
10. Driveshaft and shaft of the drive of driving wheels
11. Brake system
12. Suspension bracket
13. Steering and running gear
14. Body
15. Electric equipment
Schemes of electric equipment


Toyota RAV4>> Transmission>> The repair and adjusting work performed on cars with the automatic transmission>> Check, adjustment and replacement of a cable of management of a butterfly valve
       NOTE
These operations are made only on the models which were issued till 2001

Check
Remove the case of the air filter and a branch pipe of an air inlet.

Fig. 9.11. Measurement of distance between an end face of a cover of a cable and a stopper on a cable of management of a butterfly valve: X = 0–1 mm


The assistant has to press against the stop and hold an accelerator pedal, at this time measure distance of X (fig. 9.11) between edge of a cover of a cable and a stopper on a cable. If the distance is equal to 0-1 mm then the cable is adjusted correctly, otherwise execute adjustment of a cable.
Adjustment
The assistant has to press against the stop and hold an accelerator pedal, at this time weaken a lock-nut and, rotating an adjusting nut, adjust the provision of a cover of a cable so that the distance between an end face of a cover of a cable and a stopper on a cable was in limits of 0-1 mm.
Tighten a lock-nut, repeatedly measure distance between edge of a cover of a cable and a stopper on a cable and check that the butterfly valve opens completely when pressing against the stop of an accelerator pedal.
Replacement
Weaken a lock-nut and remove a cable cover from an arm of throttle knot.
Disconnect a cable from the sector of a butterfly valve.
Disconnect a cable cover from an arm on the transmission.
Following on a cable down, define the place of its entrance to a transmission case. Turn out the bolt supporting a cable at the required level.
Merge transmission liquid from the transmission, remove the pallet and the filter.
On models with one leading bridge of release from 1996 to 1998 turn out two bolts and remove the arm supporting pipes with transmission liquid. Disconnect pipes from the transmission.

Fig. 9.12. An arrangement of bolts of fastening of a spring of a clamp on all-wheel drive models: And — a bolt, 14 mm; In — a bolt, 37 mm


Fig. 9.13. An arrangement of bolts of fastening of the mechanical valve on all-wheel drive models: And — a bolt, 22 mm; In — a bolt, 37 mm


On all-wheel drive models turn out two bolts and remove a spring of a clamp (fig. 9.12) . On models with one leading bridge only one bolt is established. On all-wheel drive models turn out five bolts and remove the mechanical valve (fig. 9.13) .
On release models from 1996 to 1998 disconnect all electric sockets from solenoids.
On all-wheel drive models turn out a bolt, release a clip, and the big screw-driver take all eight oil tubes.

Fig. 9.14. An arrangement of bolts which need to be turned out before extraction of a small oil tube on all-wheel drive models: And — a bolt, 39 mm; In — a bolt, 43 mm


On all-wheel drive models turn out the bolts fixing the electric socket, release a clamp and take a small oil tube (fig. 9.14) .

Fig. 9.15. An arrangement of bolts of fastening of the case of valves on models 2WD from 1996 to 1998: And — a bolt, 20 mm; In — a bolt, 30 mm; With — a bolt, 55 mm


Fig. 9.16. An arrangement of bolts of fastening of the case of valves on models 2WD from 1998 to 2001: And — a bolt, 20 mm; In — a bolt, 28 mm; With — a bolt, 50 mm


Fig. 9.17. An arrangement of bolts of fastening of the case of valves on models 4WD from 1996 to 2001: And — a bolt, 22 mm; In — a bolt, 32 mm; With — a bolt, 43 mm; D – 55 mm


Fig. 9.18. A detachment of a cable of management of a butterfly valve from a cam on the case of valves


Turn out bolts of fastening of the case of valves (fig. 9.15, 9.16, 9.17) . Separate the case of valves from the transmission and disconnect a cable of management of a butterfly valve from a cam on the case of valves (fig. 9.18) .
You make installation in the sequence, the return to removal, taking into account the following.
After assembly of the transmission fill in in it transmission liquid.
If the new cable is established, fix on it a stopper as follows.

Fig. 9.19. Installation of a stopper on a new cable of management of a butterfly valve


Bend the end of a cable from throttle knot on the radius of 200 mm. Extend a cable from a cover before emergence of small resistance, then fix a stopper on a cable at distance of 0,8-1,5 mm from edge of a cover of a cable (fig. 9.19) .
Connect a cable to the sector of a butterfly valve and fix a cable cover on an arm, then execute adjustment.